Stratasys Additive Manufacturing Chosen by Airbus to Produce 3D Printed Flight Parts for its A350 XWB Aircraft

More than 1000 flight parts were 3D printed on Stratasys FDM Production Systems for the Airbus A350 XWB Program.
More than 1000 flight parts were 3D printed on Stratasys FDM Production Systems for the Airbus A350 XWB Program.

Stratasys additive manufacturing continues to impact the aerospace industry with this exciting news about Airbus. The leading aircraft manufacturer has produced more than 1000 flight parts on its Stratasys FDM 3D Production Systems for use on A350 XWB aircraft, which began delivery in December 2014. The 3D printed parts were used in place of traditionally manufactured parts to increase supply chain flexibility, enabling Airbus to meet its delivery commitment on time.

Airbus initiated development and certification of 3D printing with Stratasys in 2013 as a schedule risk reduction activity that proved valuable for the A350 XWB program and highlights a key benefit of 3D printing in the manufacturing industry.

The parts are 3D printed using ULTEM™ 9085 resin for FDM, which is certified to an Airbus material specification. ULTEM™ 9085 resin provides high strength-to-weight ratio and is FST (flame, smoke, and toxicity) compliant for aircraft interior applications. This enables Airbus to manufacture strong, lighter weight parts while substantially reducing production time and manufacturing costs.

“Both companies share a vision of applying innovative technologies to design and manufacturing to create game-changing benefits,” said Dan Yalon, Executive Vice President, Business Development, Marketing & Vertical Solutions for Stratasys. “Our additive manufacturing solutions can produce complex parts on-demand, ensuring on time delivery while streamlining supply chains. Additive manufacturing also greatly improves the buy-to-fly ratio as significantly less material is wasted than with conventional manufacturing methods. Stratasys is looking forward to bringing these and other advantages to its collaboration with Airbus and to being part of Airbus’ Factory of the Future initiative.”

The Airbus A350 XWB aircraft at Sydney Airport
The Airbus A350 XWB aircraft at Sydney Airport

Leading companies in a variety of industries, from aerospace and automotive to consumer goods and medical, are partnering with Stratasys to adopt additive manufacturing strategies. A transformative alternative to conventional manufacturing methods, Stratasys additive manufacturing enables original and replacement parts to be digitally produced at the best suited locations, reducing both material waste and inventory requirements. By adopting additive manufacturing throughout the product lifecycle, companies can therefore lower operational costs, accelerate time to market, decentralize production, and add new innovative product functionality.

ULTEM™ is a registered trademark of SABIC or affiliates or subsidiaries.

This post is also available in: German, Portuguese (Brazil)


  • Benoit
    May 6, 2015 10:08 AM

    Sur quelles imprimantes 3D ces pièces ont elles été imprimées ? Fortus ?

    • Kelli Brown
      May 6, 2015 10:08 AM

      Les pieces de l’airbus ont ete imprime en 3D sur le systeme FDM. For plus de details visitez nous a Paris Airshow, Hall3, stand E30

  • frappereau
    May 6, 2015 10:08 AM

    existe-t’il une note commune entre Airbus et Statasys sur ce sujet. C’est un argument de poids pour nos clients du secteur Aéro…
    En vous remerciant,

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